BOSNAX (THAILAND) CO.,LTD. บร ษ ท บอสแนกซ (ประเทศไทย) จ าก ด

Transcription

1 BOSNAX (THAILAND) CO.,LTD. บร ษ ท บอสแนกซ (ประเทศไทย) จ าก ด 141 Phiboonwattana, Rama 6 Rd., Samsennai, Payathai, Bangkok Tel : (Auto) Fax : (662) marketing@bosnax.com

2 Directory 1. Ceramic Random Packing Ceramic Intalox Saddle(GCIS) Ceramic Supper Saddle (GCSS) Ceramic Raschig Ring (GCRR) Ceramic Berl Saddle (GCBS) Ceramic Pall Ring (GCPR) Ceramic Cross Partition Ring (GCCPR) Ceramic Cascade Mini Ring (GCCMR) Metal Random Packing General Introduction Metal Pall Ring (GMPR) Metal Intalox Saddle (GMIS) Metal Raschig Ring (GMRR) Metal Cascade Mini Ring (GMCMR) Metal Nutter Ring (GMNR) Plastic Random Packing General Introduction Plastic Pall Ring (GPPR) Plastic Rosette Ring (GPRR) Plastic Cascade Mini Ring (GPCMR) Plastic Saddle Ring (GPSR) Plastic Heilex Ring (GPHR) Benefits Outstanding Performance Prompt Delivery Economical packaging Quick Shipment on Short Notice Technical Support

3 Page 1 Ceramic Random Packing 1. Ceramic Random Packing Our seven types of catalyst support spheres: Ceramic Intalox Saddle : GCIS Ceramic Supper Saddle : GCSS Ceramic Raschig Ring : GCRR Ceramic Pall Ring : GCPR Ceramic Cross Partition Ring : GCCPR Alumina Ball Media : GABM Cascade Mini Ring : GCMR 1.1 Ceramic Intalox Saddle (GCIS) Brief introduction GCIS-18 (Ceramic Saddles for chemical and petrochemical) is an industry standard random packing for Chemical and Petrochemical industry. Ceramic Saddles are most frequently used highperformance packing and exhibit advantages for most applications in comparison with other shapes. Their smooth surface imparts a high chemical resistance and provides Ceramic Intalox saddle rings (GCIS-18) with a high level of stability. Due to their simple form, ceramic saddles can be produced at a relatively low cost.gcis-18 thus becomes the best choice economically. GCIS-23 (Ceramic saddles for RTO industry) is designed for longer life and increased performance in thermal shock conditions or continuous high-temperature environments.gcis-23 is particularly suited for RTO's (Regenerative Thermal Oxidizers), the saddles are fired at 1200 C and exhibit greatly enhanced resistance to breakage from extreme thermal conditions. In addition, the new saddles possess higher levels of chemical resistance (even at very high temperatures), as well as superior wetting characteristics, high mechanical strength, and outstanding resistance to abrasion. Fig 1. Ceramic Intalox Saddle -18 Fig 2. Ceramic Intalox Saddle -23

4 Page 2 Ceramic Random Packing Technical Parameter TYPICAL CHEMICAL ANALYSIS (wt. %) GCIS-18 GCIS-23 Alumina, Al 2 O Al2O 3 +SiO 2 >90 >90 Calcia, CaO < 1 < 1 Titania, TiO 2 < 2 < 2 Alkalies, K 2 O + Na 2 O Magnesia, MgO < 1 < 1 Leachable Iron < 0.1 < 0.1 Leachable Sulphur None Detected None Detected Leachable Chlorides None Detected None Detected Table 1. Typical chemical analysis of GCIS-18 & GCIS-23 TYPICAL PHYSICAL PROPERTIES GCIS-18 GCIS-23 Specific gravity Water Absorption, wt. % < 0.3 < 0.5 Hardness, Mohs 6.5 7~8 Acid resistance >99.8% >99.8% Operation temp.(max) 1100 C C Thermal conductivity (w/m.k) Specific heat (j/kg C) Size in mm. GCIS-18 Weight (Kg/m 3 ) GCIS-23 (pc. / m 3 ) Surface (m 2 / m 3 ) Free Vol. 12 (1/2") (3/4") (1") (1 1/2") (2") (3") Table 2. Typical physical properties of GCIS-18 & GCIS-23

5 Page 3 Ceramic Random Packing Nominal Size Diameter of Deck Outside Diameter Height Wall thickness Width 1/2" 12mm 12±1.0 20±1.4 10± ± ±2.0 3/4" 19mm 19±1.5 28±2.0 14± ±0.5 14±2.0 1" 25mm 25±1.5 38±2.0 19± ±0.5 20± " 38mm 38±2.0 60±3.0 30± ±1.0 30±2.5 2" 50mm 50±2.5 80±4.0 40± ±1.0 40±3.0 3" 76mm 76± ±4.0 57± ±1.0 57±4.0 Table 3. Measurement Tolerance for GCIS-18 & GCIS-23

6 1.2 Ceramic Supper Saddle (GCSS) Sample Picture Page 4 Ceramic Random Packing Technical Parameter Fig 3. Ceramic Supper Saddle -18 TYPICAL CHEMICAL ANALYSIS (wt. %) GCSS-18 Alumina, Al O Al O +SiO >90 Calcia, CaO < 1 Titania, TiO 2 < 2 Alkalies, K 2 O + Na 2 O 1 4 Magnesia, MgO < 1 Leachable Iron < 0.1 Leachable Sulphur None Detected Leachable Chlorides None Detected Table 4. Typical chemical analysis of GCSS-18 Nominal Size Approx. Weight Surface Area Void Fraction lb/ft 3 Kg/m 3 ft 2 /ft 3 m 2 /m 3 Dry Packing factor (m -1 ) Table 5. Geometric Properties for GCSS-18

7 1.3 Ceramic Raschig Ring (GCRR) Sample Picture Page 5 Ceramic Random Packing Technical Parameter Size Fig 4. Ceramic Raschig Ring -18 TYPICAL CHEMICAL ANALYSIS (wt. %) GCRR-18 Alumina, Al O Al 2 O 3 +SiO 2 >90 Calcia, CaO < 1 Titania, TiO 2 < 2 Alkalies, K 2 O + Na 2 O 1 4 Magnesia, MgO < 1 Leachable Iron < 0.1 Leachable Sulphur Leachable Chlorides Table 6. Typical chemical analysis of GCRR-18 Weight (Kg/m 3 ) (pc. / m 3 ) Surface (m 2 / m 3 ) None Detected None Detected Free Vol Table 7. Geometric Properties for GCRR-18

8 Page 6 Ceramic Random Packing 1.4 Ceramic Berl Saddle (GCBS) Sample Picture Technical Parameter Fig 5. Ceramic Berl Saddle Size (inches) Weight (lb/ft 3 ) Contact Surface (ft 2 /ft 3 ) Free Space 1/ / Table 8. Typical Physical Analusis TYPICAL CHEMICAL ANALYSIS (wt. %) GCBS Alumina, Al 2 O Al 2 O 3 +SiO 2 >90 Calcia, CaO < 1 Titania, TiO 2 < 2 Alkalies, K 2 O 1 4 Magnesia, MgO < 1 Leachable Iron < 0.1 Leachable Sulphur None Detected Leachable Chlorides None Detected Table 9. Typical Chemical Analusis

9 Page 7 Ceramic Random Packing 1.5 Ceramic Pall Ring (GCPR) Sample Picture Fig 6. Ceramic Pall Ring Technical Parameter TYPICAL CHEMICAL ANALYSIS (wt. %) GCPR-18 Alumina, Al 2 O Al 2 O 3 +SiO 2 >90 Calcia, CaO < 1 Titania, TiO 2 < 2 Alkalies, K 2 O + Na 2 O 1 4 Magnesia, MgO < 1 Leachable Iron < 0.1 Leachable Sulphur Leachable Chlorides None Detected None Detected Table 10. Typical chemical analysis of GCPR-18 Size Weight (Kg/m 3 ) (pc. / m 3 ) Surface (m 2 / m 3 ) Free Vol Table 11. Geometric Properties for GCPR-18

10 1.6 Ceramic Cross Partition Ring (GCCPR) Sample Picture Page 8 Ceramic Random Packing Technical Parameter Fig 7. Ceramic Cross Partition Ring -18 TYPICAL CHEMICAL ANALYSIS (wt. %) GCCPR-18 Alumina, Al O Al 2 O 3 +SiO 2 >90 Calcia, CaO < 1 Titania, TiO 2 < 2 Alkalies, K O + Na O Magnesia, MgO < 1 Leachable Iron < 0.1 Leachable Sulphur None Detected Leachable Chlorides None Detected Table 12. Typical chemical analyse of GCCPR-18 Size OD*ID*H*T Weight (Kg/m 3 ) (pc. / m 3 ) Surface (m 2 / m 3 ) Dry packing factorm (m -1 ) 50 50*40*50* *64*80* *80*100* *96*120* *120*150* Table 13. Geometric Properties for GCCPR-18

11 1.7 Ceramic Cascade Mini Ring (GCCMR) Sample Picture Page 9 Ceramic Random Packing Technical Parameter Fig 8. Ceramic Cascade Mini Ring -18 TYPICAL CHEMICAL ANALYSIS (wt. %) GCCMR-18 Alumina, Al O Al 2 O 3 +SiO 2 >90 Calcia, CaO < 1 Titania, TiO 2 < 2 Alkalies, K 2 O + Na 2 O 1 4 Magnesia, MgO < 1 Leachable Iron < 0.1 Leachable Sulphur None Detected Leachable Chlorides None Detected Table 14. Typical chemical analysis of GCCMR-18 Size OD*ID*H*T Weight (Kg/m 3 ) (pc. / m 3 ) Surface (m 2 / m 3 ) Void Volume (m 3 /m 3 ) 25 25*20* *30* *45* Table 15. Geometric Properties for GCCMR-18

12 Page 10 Metal Random Packing 2. Metal Random Packing Our five types of metal random packing: Metal Pall Ring : GMPR Metal Intalox Saddles : GMIS Metal Rachig Ring : GMRR Metal Cascade Mini Ring : GMCMR Metal Nutter Ring : GMNR 2.1 General Introduction High Efficiency Metal Random Packing takes the performance advantages of saddle design and ring styles, the combination structure thus gave birth to one of the most successful high efficiency packing. Its unique shape ensures low liquid holdup and low pressure drop. The external geometry prevents the packing from interlocking or entangling, ensuring the randomness and optimum surface area within the packed bed, while the internal fingers, arches and vanes promote optimum interfacial gas/liquid contact with minimal drag or hold-up. Energy consumption is reduced, due to lower reflux ratios. Metal random packings are available in various materials of construction such as: Carbon Steel Stainless Steel Titanium and Zirconium Copper Aluminum The general applications: Various separation, absorption and desorption equipment Normal atmospheric pressure reduced and vacuum distillation plant Decarburateing and desulfuration systems Ethy1 benzene separation Iso-octane/toluene systems

13 Page 11 Metal Random Packing 2.2 Metal Pall Ring (GMPR) Brief introduction GMPR is one of the most common and well known packing, our Metal Pall Ring is an industry standard design media developed from the Raschig Ring and is used widely in all variety of applications. By minimizing the number of contours and crevices that can cause liquid hold-up and potential entrainment, the Metal pall ring geometry enables high gas and liquid transfer rates. The opened cylinder walls and inward bent protrusions of the Metal pall Ring allow greater capacity and lower pressure drop than standard cylindrical rings. This open ring design also maintains an even distribution and resists wall-channeling tendencies. The interior and exterior contacting surfaces of the Metal pall ring provide for an effective distribution of liquids and gasses and resist plugging, fouling and nesting. Pall rings are available in a wide range of materials Advantage Fig 9. Metal Pall Ring Lower pressure drop Good liquid / gas distribution and higher mass transfer efficiency Versatility, Easily wettable, High resistance to fouling, High Temperature High Mechanical Strength, suitable for deeper beds High temperature resistance Technical Parameter Item Specific Surface area (m 2 /m 3 ) Voidage (pc./m 3 ) Bulk density (Kg/m 3 ) Dry Packing Factor (m -1 ) 16*16* *25* *38* *50* Table 16. Specification for GMPR

14 Page 12 Metal Random Packing 2.3 Metal Intalox Saddle (GMIS) Brief introduction Our Metal Intalox Saddle is high performance random packing, successfully used in mass transfer towers both small and large diameter. It is frequently used in deep vacuum towers where low pressure drop is crucial and also high pressure towers where capacity significantly exceeds conventional trays, offer a 30% lower pressure drop than Pall Rings but with a lower liquid hold-up. Our Metal Intalox Saddles physical shape permits maximum randomness and minimum alignment, Advanced design gives it (GMIS) a high rate of liquid film surface renewal producing a high mass transfer rate, leading to a greater capacity and efficiency compared to other random packings, Large number of contact points for homogenous distribution of liquid and gas, Facilitates shorter packed bed heights. Fig 10. Metal Intalox Saddle Application Our Metal Intalox Saddle (GMIS) is high performance random packing, successfully used in : Transfer towers both small and large diameter Deep vacuum towers where low pressure drop is crucial and also high pressure towers where capacity significantly exceeds conventional trays Distillation, absorption etc High pressure towers Technical Parameter Item Specific Surface area (m 2 /m 3 ) Voidage (pc./m 3 ) Bulk density (Kg/m 3 ) Dry Packing Factor (m -1 ) Table 17. Specification for GMIS

15 Page 13 Metal Random Packing 2.4 Metal Raschig Ring (GMRR) Brief introduction Our Metal Raschig Ring is proven in a wide range of mass transfer applications. A full range of GMRR sizes and materials are available to tackle a wide range of separation applications. GMRR have a long history of improving separation efficiency. The simple big opening structure provides one of the largest surface areas among tower packing options. The advantages of metal raschig ring packing are high capacity, low pressure drop, high separation, cold and heat resistant, long life. Fig 11. Metal Raschig Ring Application Our Metal Intalox Saddle (GMRR) is used in Petrochemical distillation and extraction applications Absorption in gas processing and combustion plants Desorption in water treatment Technical Parameter Item Specific Surface area (m 2 /m 3 ) Voidage (pc./m 3 ) Bulk density (Kg/m 3 ) Dry Packing Factor (m -1 ) 15*15* *25* *25* *35* *50* *80* Table 18. Specification for GMRR

16 2.5 Metal Cascade Mini Ring (GMCMR) Brief introduction Page 14 Metal Random Packing Our Metal Cascade Mini Ring, GM-CMR for short, a lower aspect ratio increases capacity and reduces pressure drop and the highly exposed internal and external surfaces give a high efficiency vehicle for liquid gas contact with good mechanical strength.lower aspect ratio (H/D 1/2 to 1/3) increase capacity and reduces pressure drop: GM-CMR s preferential orientation in a packed bed with the cylindrical axis in the vertical plane, allows a free passage for gas to flow through it. Smaller column size without sacrificing the efficiency: The lower pressure drop and higher throughput of GM CMR enables a smaller column diameter and fan size to be specified in new installations, the highly exposed internal and external surfaces provide an efficient vehicle for liquid gas contact, by multiple drip-points.more resistant to fouling: Because a combination of Metal Cascade Mini Rings' vertical alignment and open sides, allow any solids present to be flushed downwards through the packed bed.good Mechanical Strength, which allows our Metal Cascade Mini Rings' use in deep packed beds that have a higher hydraulic capacity Applications Fig 12. Metal Cascade Mini Ring Our Metal Cascade Mini Rings (GMCMR) are widely used in : Desulphurization and decarburization system in compound ammonia plant Decompressed plant in crude oil separated plant All kind of separation process such as separation of methanol Separation of organic acid Absorb or disabsorb tower Technical Parameter Item Specific Surface area (m 2 /m 3 ) Voidage (pc./m 3 ) Bulk density (Kg/m 3 ) Dry Packing Factor (m -1 ) 25*12.5* *19* *28* Table 19. Specification for GMCMR

17 Page 15 Metal Random Packing 2.6 Metal Nutter Ring (GMNR) Brief introduction Our Metal Nutter Ring is equivalent to metal nutter ring, which have the following benefits as it s known to all engineers worldwide: Excellent mechanical strength Improved efficiency due to lateral liquid diffusion and surface film renewal Outstanding surface utilization in mass and heat transfer applications Shorter packed bed heights Maximum piece-to-piece contact with minimal nesting High strength to weight ratio allows up to a 15 meters bed height Consistent performance due to uniform randomness Technical Parameter Fig 13. Metal Nutter Ring Item Spec (mm) (pc./m 3 ) Weight (Kg/m 3 ) Surface area (m 2 /m 3 ) Free volume No No No No No No No Table 20. Specification for GMNR

18 Page 16 Plastic Random Packing 3. Plastic Random Packing We had developed a full range of plastic random column packing: Plastic Pall Ring : GPPR Plastic Rosette Ring : GPRR Plastic Cascade Mini Ring : GPCMR Plastic Saddle Ring : GPSR Plastic Heilex Ring : GPHR 3.1 General Introduction Our Plastic random packing (or plastic random column packing) has been used successfully as an inexpensive and efficient means to increase tower capacity and efficiency. There are numerous process advantages that can be realized by using plastic random column packing in many applications. The predominant reasons for using column packing is to reduce pressure drop through out the column, to increase capacity compared to trays at the same efficiency, and to reduce the liquid holdup in the column. Plastic random column packing are not as bulky as ceramic equivalents and therefore offer higher capacity and lower pressure drop. Materials we can offer: PE PP PVC UPVC CPVC PVDF Typical Application: Absorption, scrubbing, and stripping services.

19 Page 17 Plastic Random Packing 3.2 Plastic Pall Ring (GPPR) Sample Picture Fig 14. Plastic Pall Ring Benefits GPPR packing is an economical and versatile. A industry standard with well-known performance characteristics: Good Capacity and Low Pressure Drop: Higher capacity and lower pressure drop than ceramic packing. Multiple sizes provide ability to optimize capacity and efficiency based on application requirements. Higher Liquid Hold-up and Residence Time: Relatively high liquid hold-up allows good absorption efficiency with slow chemical reaction. Versatile Standard Packing: Lower sensitivity to liquid and vapor distribution quality allows use with conventional liquid distributors. High Mechanical Strength: Ring and spoke construction provides high mechanical strength, which allows use in deep beds Application Absorption, scrubbing, and stripping services Versatile alternative to metal Pall rings Technical Parameter Type Sizes Surface (m 2 /m 3 ) Free Vol. (pc./m 3 ) Weight (Kg/ m 3 ) Dia16 16*16* Dia25 25*25* Dia38 38*38* Dia50 50*50* Dia76 76*76* Table 21. Technical Parameter of GPPR

20 Page 18 Plastic Random Packing 3.3 Plastic Rosette Ring (GPRR) Sample Picture Benefits Fig 15. Plastic Rosette Ring GPRR packing is an economical and versatile industry standard with well-known performance characteristics Application Absorption, scrubbing, and stripping services Technical Parameter Type Sizes Surface (m 2 /m 3 ) Free Vol. (pc./m 3 ) Weight (Kg/ m 3 ) Dia25 25*9*(1.5*2) (5 ring) Dia47 47*19*(3*3) (9 ring) Dia51 51*19*(3*3) (9 ring) Dia59 59*19*(3*3) (12 ring) Dia73 73*27.5*(3*4) (12 ring) Dia95 95*37*(3*6) (18 ring) Dia *37(3*6) (20 ring) Table 22. Technical Parameter of GPRR

21 3.4 Plastic Cascade Mini Ring (GPCMR) Sample Picture Page 19 Plastic Random Packing Benefits GPCMR achieves: Fig 16. Plastic Cascade Mini Ring High Capacity and Low Pressure Drop: Low aspect ratio increases capacity and reduces pressure drop. The preferred vertical orientation of the packing axes allows free gas flow through the packed bed; Low pressure drop and high capacity allows smaller column diameter and blower sizes in new installations; Multiple sizes provide ability to optimize capacity and efficiency based on application requirements. Fouling Resistant: Open structure and preferred vertical axis orientation inhibits fouling by allowing solids to be more easily flushed through the bed by the liquid. High Mechanical Strength: Ring and spoke construction and preferred vertical orientation provide high mechanical strength, which allows use in deep beds Application Absorption and stripping services, many environmental applications Technical Parameter Type Sizes (pc./m 3 ) Bulk density (Kg/m 3 ) Specific surface area (m 2 /m 3 ) Free Vol. Dry packing Factor (m -1 ) Dia16 16*8.9* Dia25 25*12.5* Dia38 38*19* Dia50 50*25* Dia76 76*37* Table 23. Technical Parameter of GPCMR

22 Page 20 Plastic Random Packing 3.5 Plastic Saddle Ring (GPSR) Sample Picture Fig 17. Plastic Saddle Ring Benefits GPSR saddles are a versatile and economical industry standard with well-known performance characteristics: Good Capacity and Low Pressure Drop: Higher capacity and lower pressure drop than ceramic saddles; multiple sizes provide ability to optimize capacity and efficiency based on application requirements. Higher Liquid Hold-up and Residence Time: Relatively high liquid hold-up allows good absorption efficiency with slow chemical reaction.. Versatile Standard Packing: Lower sensitivity to liquid and vapor distribution quality allows use with conventional liquid distributors Application Absorption, scrubbing, stripping services. Pulp and paper service, such as bleach plant absorbers. Versatile alternative to ceramic saddles Technical Parameter Type Sizes Specific surface area (m 2 /m 3 ) Free Vol. (pc./m 3 ) Bulk density (Kg/m 3 ) F factor (m -1 ) Dia Dia Dia Dia Table 24. Technical Parameter of GPCMR

23 Page 21 Plastic Random Packing 3.6 Plastic Heilex Ring (GPHR) Sample Picture Fig 18. Plastic Heilex Ring Benefits High performance random packing provides lower possible pressure drop and high efficiency Application Absorption and stripping services Technical Parameter Type Sizes Surface (m 2 /m 3 ) Free Vol. (pc./ m 3 ) Weight (Kg/ m 3 ) Dia50 50* Dia76 76* Dia * Table 25. Technical Parameter of GPHR

24 Page 22 Benefits 4. Benefits 4.1 Outstanding Performance Our Random Packings are an inexpensive packing alternative to increase a tower's capacity and efficiency. With our designed random packings, capacity increases can be achieved without sacrificing efficiency. Our random packing is manufactured from high quality natural China-clay materials, which enables the products: Excellent Stability High Mechanical Strength Excellent Resistance to Thermal Shock Consistent Packing Factors Acid Resistance up to 99.8%(except for Hydrofluoric acid) 4.2 Prompt Delivery We have maintained in stock of standard sizes for immediate shipment at competitive prices. Moreover, we are proud of having a round-clock order management system and a team of professional shipping clerk, which will ensure you prompt and guaranteed delivery. 4.3 Economical packaging In order to provide you the most convenient and economical packaging in terms of manual handling charge on site, we will propose you the advice on the best way of packaging. We now offer: One cubic foot bags, 40~50bags per pallet. One cubic foot paper boxes. One cubic meter supersack. 55 Gallon steel drums, four drums per pallet. Other packagings are available upon your request. 4.4 Quick Shipment on Short Notice We preserve high stock levels on standard items, your request will be immediately handled by our IT department, and the order system will automatically transfer the order to our relative staff by and SMS. You will receive our confirmation within 24 hours. Our system will work literally 24 hours a day, seven days a week. We also have a team of sophisticated shipping staff who used to work in the forwarding company and will guarantee you professional delivery schedule. 4.5 Technical Support We had been in this industry for more than 25 years. We have maintained a group of competent ceramic material experts. If our standard products don t meet your needs, our technical support will work with your company to develop the products which meet your specific application requirements.